Modular Torque Rheometer:
Brabender MetaStation
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- Drive for small mixers, single- and twin-screw extruders
- Application as table-top device possible due to compact design
- Speed control: 0.2 min-1 to 185 min-1 with 200 Nm max. torque
- Smart drive and control unit to gain deep process knowledge
- MetaBridge for analyzing time-dependent process variables
The market-leading Brabender MetaStation is a versatile, modular drive unit and torque rheometer for determining the processability and material characteristics of different plastics and plastifiable substances, compliant with key ASTM standard methods. Tailor it to your specific PVC, rubber, or thermoset testing needs, using our portfolio for varied blade geometries, mixer sizes, and temperature control. In addition to batch-wise compounding and mixing, continuous processes are also possible via the use of single- and double-screw extrusion attachments of different scales. MetaStation: Today's configuration flexibility, tomorrow's infinite possibilities.
Key features
Your path to worldwide product qualification
The MetaStation adheres to a wide range of national and international standards on the mixing of plastic and rubber compounds, including key ASTM standard methods. This ensures you can qualify your products for international trade and that they meet the stringent requirements of global markets.
From PVC to thermosets: MetaStation's versatile mixer attachments
Switch between mixer modules in under 15 minutes and quickly cover a broad array of applications. The modular concept of MetaStation lets you tailor the instrument to your needs. It offers a portfolio for blade geometries, mixer sizes, and temperature control solutions for applications such as testing PVC (using the W 50 EHT type mixer), rubber (with the 350SX type mixer), and thermosets (via the MB 30 type mixer). In addition, filling solutions designed specifically for the mixer attachments reduces errors and maximizes convenience. The optimized mixer design makes opening, disassembly, and material removal easy – cleaning is twice as fast compared to previous generations.
Extrusion insights: Your shortcut to improved product quality
Along with batch-wise compounding and mixing capabilities, our extrusion attachments of various scales open the door to continuous processing. Explore the potential for testing your materials through extrusion at both lab and pilot scales without disrupting your production resources. This lets you delve deeper into understanding the correlations between critical process parameters and final product quality, and make adjustments that optimize your manufacturing processes.
MetaBridge: Your gateway to data excellence
The MetaBridge operating software enables access to your measurement data from any device or location. Export and share data seamlessly with colleagues or third-party systems like LIMS, ERP, or via email. Adhere to your preferred ASTM standard with just a click and transition effortlessly between mixing and extrusion applications. Harness the power of the software's reference curve feature to monitor material quality in real time, receiving automatic feedback on compliance with specifications. Plus, the software's correlations add-on lets you compare a large number of measurements, providing an optimal understanding of your materials.
Specialized solutions for demanding applications
A diverse selection of steel alloys and advanced coating materials for our mixers guarantees measuring precision and durability throughout the entire lifespan of the instrument, even when handling highly corrosive and abrasive substances. The MetaStation, featuring the MB 30 mixer, is the premier solution for accurately determining the crosslinking properties of thermosets according to DIN 53764 standards.
Technical specifications
| MetaStation 4 | MetaStation 8 | MetaStation 16 | |
| Drive output | 4.2 kW | 8 kW | 16 kW |
| Torque and speed | 200 Nm, 0.2 min-1 to 185 min-1 | 400 Nm, 0.2 min-1 to 200 min-1 | 400 Nm, 0.2 min-1 to 400 min-1 500 Nm, 0.2 min-1 to 275 min-1 |
| Speed deviation | 0.2 % through digital feedback | ||
| Integrated temperature control | 6 zones | 8 zones | |
| Connectivity | - MetaBridge Connect - WebAPI - Labfolder (LIMS) | ||
| Safety devices | - Emergency motor stop button - Non-contact magnetic safety switch on the cover of the measuring system | ||
| Power supply: | 3 × 400 V 50/60 Hz + N + PE, 32 A optional: 3 × 220 V 50/60 Hz + PE, 32 A without transformer | 3 × 400 V 50/60 Hz + N + PE, 63A optional: 3 × 230 V 50/60 Hz + PE, 72 A | 3 × 400 V 50/60 Hz + N + PE, 63 A optional: 3 × 220 V 50/60 Hz + PE, 72 A |
| Dimensions (W x H x D) | 700 mm x 870 mm x 950 mm | 600 mm x 1500 mm x 1370 mm | |
| Weight (net) | 154 kg | 311 kg | |
Anton Paar Certified Service
- More than 350 manufacturer-certified technical experts worldwide
- Qualified support in your local language
- Protection for your investment throughout its lifecycle
- 3-year warranty
Documents
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Measurement of PVC Melt Viscosities by Torque Rheometer Application Reports
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Brochure | MetaStation Brochures
Accessories & Software
Accessories & Software
Accessories & Software
Accessories & Software
If you do not find the item you require, please contact your Anton Paar sales representative.
To find out if you can purchase online from your location, check the online availability below.
Brabender:
Calibration Kit Polymers
Brabender MetaStation 4 | 8 | 16
- Flexibly carry out control measurements
- Cost-effectively secure the quality of your measurements
- Reliably produce consistent quality
Brabender:
Measuring Mixer 30/50
Brabender MetaStation 4 | 8 | 16
- Easy handling and cleaning due to bipartite or tripartite mixer bowl
- Liquid heating / cooling or with electric heater
- Precise and constant heating / cooling of the mixers by three independent heating zones
- Operating temperatures up to 500° C with electrical heating
- Versatile use due to quickly removable, interchangeable mixer blades
- Wide range of additional equipment
Brabender:
Internal Mixer 350 S
Brabender MetaStation 4 | 8 | 16
- Easy removal of the sample material
- Leakage of fine-particle fillers prevented through special seals
- Large net mixer volume of 370 to 440 cm3
Brabender:
Internal Mixer 350 SX
Brabender MetaStation 4 | 8 | 16
- Enhanced material feeding: Through pneumatic loading chute
- Easy material removal: Due to jaw-like opening mechanism
- Produktion-like analyses: Thanks to intermeshing blades
- Leakage protected: Special sealing avoids leakage of fine-particle fillers
- Expanded range of applications: Max. 500 Nm – developed for high torque applications
Brabender:
Internal Mixers 350 E / 350 W / 350 B
Brabender MetaStation 4 | 8 | 16
- Robust blades with different geometries
- Large chamber volume (370 to 440 cm³)
- Easy material removal for further processing (e.g. into sheets or plates)
Brabender:
Measuring Mixer MB 30 / MB 50
Brabender MetaStation 4 | 8 | 16
These measuring kneaders with delta blades are used for thermosets.
Brabender:
Measuring Mixers W30/W30 EHT and W50/W50 EHT
Brabender MetaStation 4 | 8 | 16
- Intensive mixing action with high shear stress
- Versatile use
- Easy handling and cleaning
Brabender:
Planetary Mixer P 600
Brabender MetaStation 4 | 8 | 16
- Accurate: Homogeneous mixing of the material without material residues on the vessel wall
- Flexible: Suitable for a wide range of applications
- Industry-oriented: Mixer design corresponds to common industrial mixers
- MetaBridge Software: Torque is recorded and evaluated on Brabender drive units
Brabender:
Measuring Mixer N50/N50 EHT and B50/B50 EHT
Brabender MetaStation 4 | 8 | 16
- N 50 / N 50 EHT with cam blades
- B 50 / B 50 EHT with Banbury blades
- standard measuring mixers for testing natural and synthetic elastomers
Software for Brabender Devices:
MetaBridge
Brabender MetaStation 4 | 8 | 16
- The benchmark for intuitive but comprehensive software
- Connect devices: seamless data flow, zero transcription errors
- Access results from any device at any time
- An array of standards and predefined methods, just a click away
- Export data to third-party systems and share with colleagues
