Chemistry | Emulsions | Wire drawing emulsion monitoring with L-Rix 2100

The L-Rix 2100 inline refractometer ensures real-time emulsion monitoring in wire drawing, optimizing lubrication, reducing downtime, and enhancing efficiency. Its precise measurements, robust design, and easy integration improve product quality, lower costs, and support sustainable manufacturing practices.

Wire drawing is a fundamental industrial process in which a wire is reduced in diameter by pulling it through a series of dies. This technique improves the wire’s tensile strength and surface quality, making it suitable for diverse applications. Maintaining and monitoring the wire drawing emulsion, which acts as both a lubricant and a coolant, is essential for ensuring optimal performance and product quality.
This report explores the critical role of inline concentration monitoring using the L-Rix 2100 inline refractometer. The L-Rix 2100 is a cost-effective solution designed to maintain emulsion concentrations within optimal ranges, preventing issues such as poor lubrication, excessive wear, and environmental waste caused by under- or over-concentration. By providing real-time monitoring, the device ensures consistent product quality, minimizes downtime by removing the need for manual checks, and optimizes raw material usage. These features collectively enhance operational efficiency and reduce costs, making the L-Rix 2100 an invaluable tool for sustainable and high-performing wire drawing processes.

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